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Precast Formwork Magnet Systems

Magnetic formwork, which uses neodymium magnets in steel galleries for fixation, offers a variety of advantages. It improves construction efficiency, reduces costs, ensures precision, optimizes surface quality, improves safety and saves materials. It can be used in concrete walls, floors, beams and infrastructure construction.

    Magnetic formwork, also known as MAGNETIC FORMS, are a solution for the rapid erection of frames prior to the pouring of precast concrete. The system has powerful neodymium magnet module built in and is mounted in a rectangular steel wheel gallery.
    Magnetic Formwork is divided into chamfered and non-chamfered
    Precast Formwork Magnet Systems has 3 chamfers to choose from

    Uses

    1.Improved construction efficiency: the use of magnetic formwork can speed up construction because they are fast-fixed by the magnetic adsorption principle. The operator simply presses the button to position a single formwork without the need for additional welding or drilling to adjust the fixing.
    2.Cost savings: due to simplified operations, the need for formworkers is reduced. It is understood that a construction project after the use of magnetic formwork can save more than 200,000 U.S. dollars a year in labor costs. In addition, magnetic formwork eliminates the need to drill holes, eliminates formwork wear and tear, extends service life, and reduces maintenance costs.
    3. precision control: magnetic formwork tolerance range is small, within ± 0.5mm, which ensures that the component size error is less than 1/3 of the traditional system. a high-rise building project measurements show that the verticality deviation of the columns from the traditional process of 8mm down to 2mm.
    4.Surface quality optimization: magnetic formwork eliminates the surface indentation caused by traditional fasteners, so that the finished concrete finish reaches the ISO 13006 standard class B (0.8mm ≤ defects ≤ 1.5mm).
    5. Improved safety: The tensile strength of magnetic formwork system reaches 45kN (about 4.5 tons), which is 300% higher than that of traditional fixtures (15kN on average). In the vibration table test, the magnetic formwork remains stable under the frequency of 30Hz and amplitude of 5mm, effectively preventing formwork loosening accidents.
    6. Saving material: magnetic formwork reuse times more than 2000 times, is 50 times of the wooden template, 3 times of the steel template. A prefabricated factory statistics show that the annual reduction of steel consumption amounted to 380 tons.

    Application

    1.CONCRETE WALL PRODUCTION: Magnetic formwork is commonly used in precast plants to produce standardized concrete walls in large quantities because of its ability to quickly form and adjust forms.
    2. Floor and beam production: The same magnetic formwork shines in the production of these products.
    3. Bridge and infrastructure construction: magnetic formwork possesses strong adhesion, also understood as vibration resistance. This property is suitable for works on railroads or highway attachments.
    Application scenarios of Magnetic Formwork
    Applications of Precast Formwork Magnet Systems
    The magnetic fixing of the magnetic formwork reduces the error value of the installed formwork, thus avoiding the need for manual sanding and adjustments required by traditional construction methods, reducing labor intensity and construction costs while improving quality and efficiency. Due to the magnetic nature of magnetic formwork, these side moldings can be easily attached to the formwork for easy installation and removal, making them ideal for fast and high-volume construction projects.

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