Magnetic shuttering and formwork systems

Magnetic formwork systems are an innovative solution for the precast concrete industry that use powerful magnets to fix the formwork, improving production efficiency and flexibility. These systems consist of neodymium magnets and a steel casing, allowing for quick assembly and disassembly of the formwork without welding or bolting, reducing costs and damage. The products are available in a variety of parameters, including different models of magnetic force, temperature resistance, size and weight, with customized services and a variety of accessories to meet the needs of different projects.

product details

Magnetic shuttering and formwork systems are innovative solutions used primarily in the precast concrete industry. These systems utilize powerful magnets to secure formwork in place, significantly enhancing the efficiency and flexibility of concrete production.

Overview of Magnetic Shuttering Systems

Magnetic shuttering systems consist of neodymium magnets encased in a protective steel housing. They are designed to hold formwork securely against a casting bed, allowing for the quick setup and breakdown of molds. These systems eliminate the need for traditional fastening methods like welding or bolting, which can damage surfaces and complicate the manufacturing process.

Application

Key Benefits

- Efficiency: Reduces installation time by up to 70%.

- Versatility: Suitable for various shapes and sizes of precast components.

- Cost-Effective: Minimizes the need for multiple standard forms, leading to significant cost savings.

- Durability: High-quality materials ensure long-lasting performance.

Product Parameters

Magnetic shuttering systems come with various specifications tailored to meet different project needs. Here are some common parameters:

- Material: Neodymium magnets housed in steel casings.

- Holding Force: Ranges from 450 kg to over 3000 kg, depending on the specific model.

- Temperature Resistance: Typically up to 80°C.

- Dimensions:

U60 Magnetic Formwork System can be divided into several models according to height

- Coating Options: Blackening or other colors available upon request.

- Customization: QCM offer custom designs based on specific project requirements.

- Adapters: Various adapters available for different height boards and configurations, enhancing flexibility in use.

- Weight: Individual magnets can weigh between 1 kg to several kilograms depending on size and strength.

Common Types of Magnetic Shuttering Products

1. Shuttering Magnet Box: Used for fixing templates on steel and wood platforms.

2. U60 Shuttering Magnet: Designed for specific profiles, often used in complex shapes.

3. Magnetic Chamfers: Used to create grooves in precast concrete panels.

4. Magnet Holders: For attaching lifting and fixing anchors.

5. Universal Formwork Systems: Adaptable for various construction needs, including manual or robotic operation.

These systems not only streamline the production process but also enhance safety and reduce labor costs by simplifying the setup of formworks. The integration of magnetic technology into construction processes represents a significant advancement in precast concrete manufacturing.